• Our project managers with fluent English skill have rich experience on project management, we designate a project engineer to follow up with the customer’s projects, so simple communication only.
• The project managers keep a close eye to tooling schedule from the customer’s perspective, to make sure of the quality and delivery time. And weekly report with requirements will be sent to the customer.
• The project managers are directly reported to the General Manager to guarantee their instruction are followed by the factory.

Work Flow

Part feasibility analysis (with customer)

1. Cost re-evaluation
2. Lead time pre-check

Design Preparation

1. Get 3D/2D drawing & customer Tool Standard (refer to picture Customer Tool Standard Example), Specification (refer to Specifications example)
2. Design meeting (project manager, R&D, toolmaker, processing engineer)
3. Mold flow (if necessary) ( Mold flow video on Youtube, Mold flow analysis in PDF.
4. Layout Solution

Tool Design

1. Tool design start and self-check according to GA checklist
2. Design review meeting (3D tool design review, manufacturing workmanship review)
3. Tool design to customer for approval
4. Tool design adjust according to customer comments
5. Repeat this until customer final approval

Schedule

Send final detailed daily schedule to customer.

Procedure Control

1. Weekly report to customer by photos, E-mails, Skype meetings
2. Project manager daily follow up according to schedule

Preparation for Trial

Project manager gets information for samples quantity, color, raw material ready f for processing engineer.

After T1

1. ISIR (Initial Sample Inspection Report) for 5 samples per cavity
2. Samples to customer
3. PFU (Problem Follow Up) which contents photos of detailed problems and suggested solutions
4. Pre-delivery tool inspection according to check list

Modification & Correction

1. Dimension correction upon ISIR and customer’s feedback upon samples
2. Evaluate with customer for modifications and supply new trial time
3. Repeat until customer final approval on samples

Tool Inspection

1. Final self tool inspection
2. Some customers come over for tool inspection
3. Capability study by running small batch production

Shipping

1. Arrange either door to door or door to port service for tool delivery
2. Send delivery information (ETD, ETA, Vessel name etc) to customer
3. Check with customers for their trials in house about the tool performance in 10days upon tool arriving.
4. Final conclusion meeting for summary.